There's nothing the media love more than a nice juicy auto problem. Imagine that your car's headlamps failed, and replacing them cost you THOUSANDS. OF. DOLLARS !!!
Well, that's the premise of a late June story in AdAge, which discussed a potential problem with the optional xenon high-intensity discharge (HID) headlights fitted to the second-generation Toyota Prius in model years 2005, 2006, 2007, and 2008.
The National Highway Traffic Safety Administration has received hundreds of complaints from Prius owners about HID lamp failures and, according to the story, opened a preliminary investigation into the matter.
Watching the statistics
The AdAge story cites 338 complaints received, although our search of the NHTSA complaints system produced just 117 listings for complaints about the 2005-2008 Toyota Prius categorized under "Exterior Lighting-Headlights".
The bulk of them (80) were for the 2006 model year. And it's worth noting that those complaints covered all headlight problems, not just those having to do with the HID lights.
Many of the complaints cite dealer repair costs exceeding $1,000, in some cases as high as $1,800 to replace two entire HID light units and two control modules, which are electronic components that provide power to the lights.
We'll wait to see what the NHTSA comes up with, but as commenter Dan Stern on the AdAge story notes, headlight bulbs are a consumable item for cars--like wiper blades, brake pads, and tires. Which is to say, sometimes they do fail and need to be replaced.
Whether they are failing at a higher rate than expected will depend on statistical analysis, and the NHTSA wrote to Toyota in May asking for more data.
Sticker shock?
The HID bulbs have a rated life twice as long as standard bulbs, and give three times the light while using about half the power. But they're also much more expensive: the list price for one bulb is $150, against $12 to $15 for a standard headlight bulb.
We suspect the high cost of a new HID bulb may come as a shock to Prius owners, making them more likely to suspect a defect.
It may be, as Stern suggests, that unscrupulous dealers are exacerbating the high cost of the bulbs. They may be imposing exorbitant labor charges for unnecessary work, like removing the Prius front bumper shield to swap out a dead bulb, or even replacing entire HID units at $330 apiece. Replacing a single Prius headlight bulb, according to the service manual, takes less than 15 minutes.
It may also be that the problem lies not with the lights themselves, but with a $250 control module and/or associated wiring.
Meanwhile, perhaps inevitably, a lawsuit has been filed in Los Angeles on behalf of a Toyota Prius owner in Putnam County, New York. The firm of Girard Gibbs is seeking class-action status for their suit, calling the bulb failures "a dangerous but undisclosed safety defect."
This reminds us somewhat of the supposed Prius "sudden acceleration" issue, in which a handful of owners claimed that their hybrids experienced complete brake failure while accelerating wildly out of control.
What should YOU do?
If you have a Prius with HID headlights, and one of your bulbs fails, it may be worth trying to repair it yourself. Dealers can charge you $175 to $350, but with a little care and some tools, you should be able to follow the instructions in your owner's manual.
And you can find replacement HID bulbs for little more than half the Toyota price of $150.00. The bulb type is D2R, and they're perfectly standard replacement items used in multiple vehicles besides the Prius.
As always, Google (or any other search engine of your choice) is your friend here.
MORE DETAILS: "Headlight problems" on PriusChat
MORE DETAILS: "Replacing headlight bulb on Prius" on HybridCars
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Have an opinion?
Mike Hughes Posted: 8/31/2009 1:59pm PDT
Mike
Tom Pearce Posted: 9/16/2009 3:21pm PDT
Bob Smallwood Posted: 9/17/2009 6:07pm PDT
Stephanie V. Posted: 9/18/2009 11:41am PDT
Mohan Posted: 9/24/2009 9:29am PDT
Don Freed Posted: 9/30/2009 1:39pm PDT
The access issue is one problem, and the bulb cost is another, but the HID driver circuit is the real killer, and I'm not about to spend another $1200 for the left light.
Sic Posted: 9/30/2009 6:20pm PDT
Sic Posted: 9/30/2009 6:23pm PDT
Heyman Posted: 10/6/2009 7:08am PDT
Toyota needs to sell conversion kits for more electric mode. And using solar panels as alternatives. I know of different kits. None are Toyota.
Terrence Bennett Posted: 10/25/2009 9:07am PDT
Kathleen Downing Posted: 11/11/2009 9:47pm PST
I am one of those "Prius green owners" who are lazy? Nope...I can put in a cabin air filter better than a mechanic...but the Bulbs to a 2004-2007 prius...imposwsible...even for the mechanics...that's one of the reasons the problems don't get solved.OWNERS MANUAL READ, FOLLOWED AND USELESS!
Lights Out Sue Posted: 11/21/2009 10:01pm PST
As more 2006 Prius owners approach the 50,000 mile mark (like I just did), the increasing "tally" should be a little more satisfying for you, Voelcker.
I just did my part and upped the number of complaints filed on the NHTSA web site by one more.
Greensboro, N.C.
William Posted: 11/22/2009 5:34am PST
Brad Ginder Posted: 11/25/2009 7:19pm PST
Jeff Miller Posted: 11/27/2009 10:25pm PST
- http://www.facebook.com/pages/Prius-HID-Class-Action/195351592664?ref=ts
To see a Video on how to change the your headlights yourself for only 50 bucks go to the Facebook Page and watch this video
- http://www.youtube.com/watch?v=1QPvUgs9Bgo
evon jordan Posted: 12/9/2009 5:25pm PST
margaret in the dark Posted: 12/10/2009 6:15pm PST
If the problem is the bulb, wouldn't it be out permanently? If the problem is electrical and apparently deeply hidden in the bumper, then the bulb is fine right? I have a great mechanic who only works with Toyota here in Atlanta. Just trying to prepare my wallet for the inevitable. Will post on NHTSA when I get the vin tomorrow.
Thanks - we are all in this together!
not a prius owner Posted: 12/11/2009 6:12pm PST
William Posted: 12/15/2009 3:56am PST
Got some surplus optical fibre cable and now can see when a headlight is out. Swapped bulbs and the problem swapped again. I think now that out of 6 bulbs, I may have two that should stay on.
Still a work in progress.
Morgan Posted: 12/15/2009 11:25am PST
How doe's a burned bulb wink on the passenger side and occasionally blink (both go out) and then come back on after you turn them off and then back on? that sounds like an electrical issue or more likely a computer issue. I smell a rat! I bet Toyota is trying to give us the finger over something that is there bad! If this is true I'm going to get pissed!
William Posted: 12/15/2009 6:37pm PST
Paul Posted: 1/13/2010 7:44pm PST
Most other vehicls are adjusted manually. A year later the dealer checked it again and said nothing was wrong with the lights, that is the way it is designed. Can this be true?We baught this car new and it had exceptional night time viewing. Any help?
Suzuki Grille Posted: 1/15/2010 3:21am PST
Thanks
Infiniti parts
http://www.iautobodyparts.com/suzuki/
LousyPriusLights Posted: 1/19/2010 12:27pm PST
S. Allen Posted: 1/20/2010 9:10am PST
Erin Posted: 1/21/2010 8:10am PST
Add me to the list of Prius owners who had both headlights fail simultaneously while driving. Fortunately, I was only going about 35 MPH and could pull into a parking lot, where I got out and verified that both headlights were out, the stem headlight control was still on, and the dash indicator was illuminated.
JD Power & Associates--the firm that Toyota and others cite when boasting about their cars' reliability and their highly rated customer service--says that the expected life of HID headlights is 3K hours or about 90K miles for the average driver: http://www.jdpower.com/autos/articles/HID-Headlights. When thousands of Prius owners have their headlights fail in less than half that, something is clearly wrong.
WmScott Posted: 1/31/2010 1:44pm PST
Volker Bradley Posted: 2/7/2010 3:32am PST
Gs Posted: 2/17/2010 8:11am PST
andrew west Posted: 2/17/2010 8:10pm PST
Jeff Posted: 2/21/2010 12:56pm PST
Bill Willcox Posted: 2/23/2010 12:35am PST
Mark Posted: 2/28/2010 7:59pm PST
Heh heh ... this from a "car expert"?
a) the expense is eggregious, whether or not one is able to do it themselves
b) the consequences of simultaneous failures are life-threatening
I'm curious - do other brands using HID systems have similar issues? I could see how mild corrosion or contamination of the bulb base contact might cause overheating, thereby encouraging the issue, but otherwise the whole highvoltage transformer may be the culprit.
Dealer integrity should demand low charges for mere replacement.
samd Posted: 3/19/2010 7:36pm PDT
Pissed off Posted: 3/31/2010 3:42pm PDT
the dealer found nothing wrong. I need to save my a$$ not gas.
nike sb dunks Posted: 4/21/2010 11:20pm PDT
nike sb dunks Posted: 4/21/2010 11:27pm PDT
Doug Parsons Posted: 5/10/2010 8:29pm PDT
William Posted: 6/29/2010 4:57pm PDT
Peter Kesel Posted: 7/14/2010 3:02am PDT
MIke Posted: 7/29/2010 2:53pm PDT
Mike Posted: 7/29/2010 2:59pm PDT
Mattdaddy Posted: 8/22/2010 4:20pm PDT
Bro Posted: 9/8/2010 9:18pm PDT
Bonny Stowers Posted: 10/6/2010 3:40am PDT
MKay Posted: 10/25/2010 10:26am PDT
jbrad Posted: 11/14/2010 9:20am PST
Lorri Posted: 12/2/2010 11:12am PST
Gordon Posted: 1/7/2011 3:01pm PST
Dan@ Calle Soccer Posted: 1/26/2011 12:08pm PST
breakthru_72 Posted: 1/28/2011 9:35am PST
M Cortese Posted: 2/10/2011 1:47pm PST
M Cortese Posted: 2/10/2011 1:51pm PST
Last week I went to a local mechanic in Queens NY when my headlight failed. The shop replaced 4 bulbs -the headlight, tail light and directionals.
It cost $65. for everything including labor.
Same side failed in 2011. I got a Phillips D2R lamp on eBay (or Amazon) for $50. Watched a few YouTube videos, gathered 2 screwdrivers and a 3" mirror, changed it in about 20 minutes.
NOTE: Very large hands can't fit. Remove a cover (driver's side) or air funnel (passenger side), pop-up clips, bulb cover, electric plug. Wire bulb clips are clumsy, but do-able. Snug fit.
Lessons Learned: Don't flash headlights when they're turned off; wear comes from "striking" (initial turn-on). Watch how old bulb came out to place new bulb correctly.
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